hyperMILL 2025 is the latest version of the CAD/CAM software suite from OPEN MIND Technologies, designed for advanced manufacturing in industries like aerospace, automotive, and precision engineering. It offers enhanced features for 2.5D, 3D, 5-axis, and mill/turn machining, focusing on efficiency, precision, and ease of use. Key highlights include:
- Automatic Deburring: Three new strategies for deburring holes and edges directly on the machine, with 3-axis mode included in the hyperMILL 3D package and an optional 5-axis mode for complex geometries. The CAM Plan function automatically recognizes holes and marks sharp edges, simplifying toolpath generation.
- 5-Axis Toolpath Optimization: A new automatic tool orientation mode pre-analyzes toolpaths to calculate efficient simultaneous and indexed movements, reducing programming time for complex parts. The 5-axis ISO Machining strategy supports surface machining along ISO lines (U and V) with high-precision modes.
- Additive Manufacturing: Enhanced “Linking Job” feature simplifies programming complex additive processes, supporting hybrid additive/subtractive workflows with precise 5-axis tool orientation and collision avoidance.
- CAD Enhancements: A new tessellation algorithm and simplified element display improve CAD model loading and performance. The “Switch visibility on/off” function boosts efficiency with large assemblies by allowing selective layer activation.
- Virtual Machining: The “Use VM for calculation” option integrates machine geometry into toolpath calculations for better collision control, ensuring precise paths in tight spaces.
- Pocket Milling: Redeveloped algorithm for 3D-optimized roughing with high-feed cutters, improving efficiency and control for large in-feeds.
- Tool Management: Integration with Hummingbird MES ensures consistent tool data, and automation features like seamless stock chain updates enhance workflow reliability.
OPEN MIND Hypermill 2025 update1